Dipped and thermo treated cord fabrics – TEXXCORE

Dipped and thermo treated cord fabrics

Product range:
Nylon-6, Nylon-6.6 and polyester cord fabrics


Our company supplies cord fabric to all Russian tire factories
and collaborates with world leaders such as Pirelli, Nokian and Continental

ADVANTAGES OF CORD FABRICS

  • Seamless tire cord;
  • High uniformity of cord warp yarns;
  • Smooth spreading of warp and weft yarns along the whole length and width of the fabric;
  • Dipping evenness along the whole length and width of the fabric;
  • Fabric softening;
  • All the properties could be changed in accordance with customers’ requirements.

DIPPED AND THERMO TREATED POLYESTER AND NYLON-6.6 FABRICS APPLICATION

Dipped and  thermo treated Nylon-6 cord fabric (NY-6) is used as a multilayer carcass in cargo, oversized, agricultural and other tires.

Dipped and  thermo treated Nylon-6.6 cord fabrics (NY-6.6) are used in premium passenger car tires and aircraft tires.

The capacities for the production of nylon cord at TEXXCORE launched since the plant was founded in 1966. In 2013, a technical re-equipment of production was carried out, which made it possible to produce higher quality products in accordance with modern requirements.

DIPPED AND THERMO TREATED NYLON-6 CORD FABRICS SPECIFICATIONS

Fabric is made on the basis of stabilized cord yarns, on the weft – from a two-component high tensile yarn. Designed to reinforce pneumatic tires.

NYLON-6 CORD FABRICS
Yarn structure935 dtex ×1940 dtex ×1×2935 dtex ×1×21440 dtex ×1×21440 dtex ×1×21870 dtex ×1×21870 dtex ×1×22200 dtex ×1×2
Thickness, mm0,33 ± 0,030,55 ± 0,030,55 ± 0,030,66 ± 0,030,66 ± 0,030,74 ± 0,030,79 ± 0,030,84 ± 0,03
Breaking strength, N≥ 60≥ 118≥ 118≥ 206≥ 211≥ 240≥ 285≥ 333
Elongation4,5 ± 1,53,0 ± 1,03,0 ± 1,03,0 ± 1,03,0 ± 1,0
at 20 N, %
at 39 N, %7,5 ± 1,55,5 ± 1,55,5 ± 1,55,8 ± 0,45,5 ± 1,55,5 ± 1,5
at 45 N, %12,4 ± 0,99,4 ± 0,6
at break, %20,0 ± 2,023,0 ± 2,023,0 ± 2,025,0 ± 5,024,0 ± 2,024,0 ± 2,0
Linear shrinkage, %≤ 9≤ 9≤ 9≤ 9≤ 6≤ 6≤ 9≤ 9
Heat resistance, %≥ 90≥ 90≥ 90≥ 90≥ 90≥ 90≥ 90≥ 90
Twist1 (Z)300 ± 20460 ± 20470 ± 20370 ± 20370 ± 20328 ± 20336 ± 20300 ± 20
2 (S)460 ± 20470 ± 20370 ± 20370 ± 20320 ± 16328 ± 20300 ± 20
Twisting directionZZZSZZSZZSZZSZZSZZSZZS
Stiffness, gfIn accordance with customers’ requirements
H-test 10mm, NIn accordance with customers’ requirements
Fabric width, cmIn accordance with customers’ requirements
Number of yarns per 10 cmIn accordance with customers’ requirements
The length of cord fabric in the roll, mIn accordance with customers’ requirements

* All the properties could be changed in accordance with customers’ demands and specifications.


DIPPED AND THERMO TREATED NYLON-6.6 CORD FABRICS SPECIFICATIONS

The fabric is made on the basis of stabilized cord yarns, on the weft – from a two-component high tensile yarn. Designed to reinforce pneumatic tires.

NYLON-6.6 CORD FABRICS
Yarn structure1400 dtex ×1940 dtex ×1×2940 dtex ×1×2940 dtex ×1×21400 dtex ×1×21880 dtex ×1×22100 dtex ×1×22100 dtex ×1×22800 dtex ×1×21880 dtex ×2×2
Thickness, mm0,39 ± 0,030,53 ± 0,050,53 ± 0,050,53 ± 0,050,63 ± 0,030,75 ± 0,030,80 ± 0,050,78 ± 0,050,90 ± 0,041,05 ± 0,05
Breaking strength, N≥ 105≥ 130≥ 132≥ 129≥ 206≥ 250≥ 294≥ 315≥ 450≥ 550
Elongation4,7 ± 0,56,5 ± 1,54 ± 17 ± 13,5 ± 1,52,5 ± 12,5 ± 12,6 ± 11,5 ± 1
at 20 N, %
at 39 N, %7,5 ± 111 ± 1,57 ± 110 ± 16,5 ± 1,55,5 ± 15,5 ± 16,1 ± 1,53,5 ± 1,5
at 44 N, %2,5 ± 0,5
at break, %17 ± 226 ± 2≥ 16≥ 23,522 ± 2≥ 2023,5 ± 2,5≤ 26≥ 16,5≥ 26
Linear shrinkage, %≤5≤5≤5≤5≤6≤5≤54,7 ± 1,6≤5≤5
Twist1 (Z)190 ± 20470 ± 20470 ± 20470 ± 20390 ± 20336 ± 20320 ± 20315 ± 15210 ± 20210 ± 20
2 (S)470 ± 20470 ± 20470 ± 20390 ± 20328 ± 20320 ± 20315 ± 15210 ± 20210 ± 20
Twisting directionZZZSZZSZZSZZSZZSZZSZZSZZSZZS
H-test 10mm, NIn accordance with customers’ requirements
Fabric width, cmIn accordance with customers’ requirements
Number of yarns per 10 cmIn accordance with customers’ requirements
The length of cord fabric in the roll, mIn accordance with customers’ requirements

* All the properties could be changed in accordance with customers’ demands and specifications.

DIPPED AND THERMO TREATED POLYESTER CORD FABRICS APPLICATION

Dipped and thermo treated polyester cord fabrics are mainly used as multiplayer carcass in the passenger and light trucks tire. It helps to carry the load and to keep the shape of the tire throughout its service life. The tires with polyester cord fabrics have good wear-resistance, fuel efficiency, and low level of noise.

DIPPED AND THERMO TREATED POLYESTER CORD FABRICS ADVANTAGES

  • Lower wearability;
  • Greater homogeneity;
  • Heat-resistance;
  • Low shrinkage;
  • Greater steadiness to cyclic load;
  • High speed characteristics.

The listed advantages allow for the production of tires:

  • Reduce waste;
  • Increase the productivity of labor and equipment;
  • Reduce material costs.

DIPPED AND THERMO TREATED POLYESTER CORD FABRICS SPECIFICATIONS

POLYESTER CORD FABRICS
Yarn structure1100 dtex ×1×21440 dtex ×1×21670 dtex ×1×21670 dtex ×1×22200 dex ×1×22200 dtex ×1×21670 dtex ×2×22200 dtex ×2×23300 dtex ×4×17600 dtex ×1×3
Thickness, mm0,53 ± 0,030,63 ± 0,030,70 ± 0,040,67 ± 0,030,80 ± 0,050,71 ± 0,030,90 ± 0,051,0 ± 0,11,3 ± 0,21,8 ± 0,3
Breaking strength, N (kgs)≥ 157≥ 178≥ 200≥ 220≥ 265≥ 294≥ 410≥ 560≥ 900≥ 1400
Elongation1,4 ± 0,60,9 ± 0,51,1 ± 0,51,0 ± 0,5
at 20 N, %
at 39 N, %3,0 ± 0,82,0 ± 0,52 ± 11,5 ± 0,5
at 45 N, %3,5 ± 13,1 ± 0,82,6 ± 0,32,3 ± 0,52 ± 11,5 ± 0,5
at 88 N, %3 ± 1
at 205 N, %9 ± 1
at break, %14 ± 216 ± 214,5 ± 218 ± 218 ± 216 ± 219 ± 2≤ 25≤ 25
Linear shrinkage, %≤ 2,5≤ 3≤ 3≤ 2,5≤ 2,5≤ 3,5≤ 3,5≤ 3,5≤ 3,5≤ 3,5
Twist1 (Z)370 ± 20380 ± 20320 ± 16320 ± 20325 ± 20200 ± 20
250 ± 20
200-5/+1590 ± 20
2 (S)370 ± 20370 ± 20320 ± 16320 ± 20325 ± 20200 ± 20
250 ± 20
200-5/+1590 ± 2090 ± 20100 ± 20
Twisting directionZZSZZSZZSZZSZZSZZSZZSZZSSZZZS
H-test 10mm, NIn accordance with customers’ requirements
Fabric width, cmIn accordance with customers’ requirements
Number of yarns per 10 cmIn accordance with customers’ requirements
The length of cord fabric in the roll, mIn accordance with customers’ requirements

* All the properties could be changed in accordance with customers’ demands and specifications.

The production of cord fabrics by TEXXCORE is certified for compliance with
the requirements of the international standard IATF 16949:2016.